1. List of Processing Techniques
1.Slitting
Slit width > 5mm Limit breadth 600 mm
2. Laminating
Three axes Limit breadth 700mm
Simultaneous whole area pasting
Patial laminati
3. Punching
Whole punching
Half-cutting
Combined whole punching and half-cutting
Punching with partial exposure of adhesive area
Punching for multiply combined materials
(beaten copper, abrasive, nonwoven fablic, beaten stainless-steel, plastic film)
Type includes blanking, etching, engraving blade, and mold (outsourced).
4. Inspection and Packing
Visual inspection, Magnifying lens, Stereomicroscope
Toolmaker's microscope
5. In-house automated equipment
①Integrated production from raw material blanking to assembly, fully automated processing.
②Pressing and Punching -> Exchanging liners -> Sheet cutting
③Automated continuation processor to the automated packing machine
④Heat shrink machine
⑤Inspection and sensing system for irregular punching and conveyer troubles
6. Designing punching die prototypes
Prototype production and from drawing process flow
Determination of a suitable punching die
Swift trial production of nonstandard design using CAD PLOTTER
Tape Processing Equipment
| Equipment | Name of Items | Units | |
|---|---|---|---|
| 1 |
NC Fast Cutting Machine Set
(Cutting device, Laminating device, take-up device and cutter)
|
SP-350 | 2 |
| 2 |
NC Fast Cutting Machine Set
(Cutting device, Laminating device, take-up device and cutter)
|
MP-500R | 1 |
| 3 |
NC Fast Cutting Machine Set
(Cutting device, Laminating device, take-up device and cutter)
|
MP-200SR | 1 |
| 4 |
NC Fast Sheet Cutter
(Width 600mm/m)
|
AC-600L | 1 |
| 5 | NC Fast Precision Cutting Machine | MP-850SL | 1 |
| 6 | Slitter |
Maximum material width: 600mm
Minimum slit width: 10mm
|
1 |
| 7 | Laminating Machine (heating method) |
Maximum material width: 700mm
Number of product axes: 3 axes
|
1 |
| 8 | Laminating Machine (heating method) |
Maximum material width: 500mm
|
2 |
| 9 | Sheet Cutting Machine | Maximum material width: 300mm | 1 |
| 10 | Dobby Press Machine | 10 ton | 5 |
| 11 | Komatsu Press Machine | 45 ton | 1 |
| 12 | Tomson Press Machine | 10 ton | 1 |
| 13 | Hydraulic Press Machine | 50 ton (In-house Processing equipment) | 2 |
| 14 | Kyori Precision Stamping Press Machine | 10 ton | 1 |
| 15 | Automated Tape-cutting, Pasting and Folding machine for Laminates | (In-house Processing equipment) | 1 |
| 16 | Automated Polishing, Laminating, and Punching Machine | (In-house Processing equipment) | 1 |
| 17 | Automated Folding Machine for PET | (In-house Processing equipment) | 4 |
| 18 | Shrinking Machine | ||
| 19 | Pillow Packing Machine | Effective width: 50mm–150mm Effective height: Max 60mm |
|
| 20 | Pad Printing Machine | Effective width: 120mm Effective length: 120mm ※ The printable range may vary depending on the ratio of width to length. |
1 |
| 21 | Semi-Automated Sealing Machine | Effective width: 450×450 | |
| 22 | Other in-house manufacturing equipment 1. Semi-Automated Heat Adhesion Machine for Nonwoven Fablics 2. Ink-jet Printer |
||